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Technical document

What is TPR material

2025-04-24 10:37:46 TPR material
TPR materials, namely Thermoplastic Rubber materials, are thermoplastic elastomer materials with rubber-like properties and are widely used in multiple fields.

I. Composition and Structure

TPR materials are typically prepared by blending styrene-based thermoplastic elastomers (such as SBS, SEBS, etc.) with other polymers (such as polypropylene, polyethylene, etc.), plasticizers, fillers, and various additives for modification. This unique composition gives it both the elasticity of rubber and the processing properties of plastics.


From a microstructural perspective, TPR materials have hard segments and soft segments internally. The hard segments provide the material with rigidity, hardness, and processing properties, while the soft segments endow it with elasticity and flexibility.

II. Performance Characteristics

  1. Good Elasticity and Softness:
    TPR materials exhibit rubber-like elasticity, capable of undergoing significant deformation without cracking to a certain extent and quickly recovering their original shape after the external force is removed. Meanwhile, they are soft in texture and comfortable to touch, making them widely used in many products that come into contact with the human body, such as toys and handles.
  2. Excellent Weather Resistance and Chemical Resistance:
    • They have good resistance to ultraviolet rays, ozone, oxidation, etc., and are not prone to aging, cracking, and other phenomena, maintaining stable performance under different environmental conditions.

    • They also have a certain degree of tolerance to many chemical substances and are not easily corroded by acids, alkalis, and other chemicals.

    injection mould

  3. Good Processing Performance:
    Compared with traditional rubber, TPR materials have good thermoplasticity and can be formed by various plastic processing methods such as injection molding, extrusion, and blow molding. They feature high processing efficiency, short molding cycles, and can be made into various products with complex shapes.
  4. Environmentally Friendly and Non-Toxic:
    TPR materials generally contain no harmful substances, comply with relevant environmental standards, and can be used in food-contact fields such as food packaging and kitchen utensils. They are also widely used in children's toys and other products to ensure user safety.

III. Application Fields

  1. Footwear Industry:
    One of the main application fields of TPR materials. They are commonly used in shoe soles, side strips, insoles, etc., giving shoes good elasticity, comfort, and anti-slip performance. Their soft texture can reduce foot fatigue, while their excellent wear resistance ensures the service life of shoes.
  2. Automotive Industry:
    • TPR materials can be used to manufacture automotive interior parts such as steering wheel covers, gear lever handles, and seat armrests, providing a comfortable touch and good grip.

    • In automotive exterior applications, they are used to make bumpers, mudguards, window seals, etc. Their weather resistance and elasticity effectively cushion collisions and resist external environmental erosion.

  3. Electronics and Electrical Appliances Industry:
    Used to manufacture casings, buttons, data cables, etc., of electronic devices. The softness and elasticity of TPR materials can protect electronic devices from damage caused by collisions and vibrations, while their good insulation performance ensures safe use.
  4. Toy Industry:
    Due to their environmental friendliness, non-toxicity, softness, and elasticity, TPR materials are ideal for making various toys, such as tires of children's toy cars, body parts of toy dolls, elastic balls, etc., providing children with safe and fun playing experiences.

IV. Development Prospects

With the continuous improvement of people's requirements for material performance and the increasing awareness of environmental protection, TPR materials will have a broader application prospect in various fields due to their unique performance advantages and environmental characteristics. In the future, TPR materials will develop towards high performance, multi-functionality, and greenization, continuously meeting the needs of different industries and making greater contributions to promoting the development of related industries.

injection mould

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